Question 39 You are the operations manager for an OEM manufacturing plant that produces YBOX game consoles....

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General Management

Question 39

You are the operations manager for an OEM manufacturing plantthat produces YBOX game consoles. Based on the sales record from2014, the marketing manager forecasts the demand for Jan-May of2015 in Table 1:

Table 1

Time Period

JAN

FEB

MAR

APR

MAY

Total

Demand Forecast

3,500

4,500

6,000

6,500

5,000

Number of Working Days per Time Pd

20

20

20

20

20

Table 2

Production Time

1 hour per unit

Average labor cost

$12 per hour

Workweek

5 days, 8 hours per day

Days per month

20 work days per month

Beginning inventory

1,000 units

Safety stock

One month

Shortage cost

$10 per unit per month

Carrying cost

$4 per unit per month

Table 3

Time Period

January

February

March

April

May

Total

Beginning Inventory

Working Days per Month

Production Hours Available (Working days permonth x hrs/day x # of workers) 23 workers*

Actual Production(Production hrs available /labor hrs required per unit)

Demand Forecast

Ending Inventory(Beginning inventory + Actualproduction – Demand Forecast)

Units Short(Absolute value of a negative endinginventory)

Shortage Cost(Units short x Cost ofstockout)

Safety Stock (one month)

Units Excess(Ending inventory – Safety Stock)only if positive amount

Inventory Cost(units excess x Inventory holdingcost)

Straight Time Cost(Production hrs available xStraight time labor cost)

* (Sum of Production Requirement hr/unit) / (Sum ofProduction Hours Available x 8 hr /day) = (16,000 x 1) / (100 x 8)= 23

As the operations manager, you prefer to keep a constantworkforce and production level, absorbing variations in demandthrough inventory excesses and shortages. Demand not met is carriedover to the following month. Assuming you currently have 23workers, what is the total cost of this plan (e.g., adding allcosts from January to May)? You can use Table 3 to figure out thecost structure

A.

$386,200

B.

$296,400

C.

$329,800

D.

$249,200

E.

$349,200

Answer & Explanation Solved by verified expert
4.0 Ratings (774 Votes)
Time Period January February March April May Total Beginning Inventory 1000 1180 360 0 0 Working Days per month 20 20 20 20 20 Production Hours Available Working days per month x hrsday x of workers23 workers 3680 3680    See Answer
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