XYZ Company is a manufacturer of construction equipment. The company has a single manufacturing facility...
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XYZ Company is a manufacturer of construction equipment. The company has a single manufacturing facility in Seattle, Washington. XYZ Company distributes its products through four regional warehouses located in Atlanta, Boston, Chicago and Las Vegas. In the current distribution system, the United States is partitioned into four major markets, each of which is served by a single regional warehouse in their market. That is, in the current distribution system, each customer is assigned to a single market and receives deliveries from one regional warehouse.
The warehouses receive items from the manufacturing facility. Typically, it takes about three weeks to satisfy an order placed by any of the regional warehouses. Currently, XYZ provides regional warehouses with a service level of 95 percent.
In recent years, XYZ Company has seen a significant increase in competition and intense pressure from its customers to reduce costs. To reduce costs, XYZ Company would like to consider an alternative distribution strategy in which the four regional warehouses are replaced with a single, central warehouse that would process all customer orders. This warehouse should be one of the four existing warehouses. The company CEO insists that whatever distribution strategy is used, XYZ should maintain a service level of about 95 percent. Please address the following three questions:
Table 1: Historical Weekly Demand
Week
1
2
3
4
5
6
7
8
9
10
Atlanta
130
110
100
90
80
140
120
100
110
90
Boston
120
130
140
150
110
100
70
120
120
130
Chicago
300
340
280
250
310
330
270
290
320
240
Las Vegas
190
210
200
170
160
240
200
220
230
180
Table 2: Current Inbound & Outbound Transportation Costs/Unit
Warehouse
Inbound
Outbound
Atlanta
14
12
Boston
13
12
Chicago
11
12
Las Vegas
10
12
Table 3: Outbound Transportation Costs/Unit in the Centralized System
Warehouse
Atlanta
Boston
Chicago
Las Vegas
Atlanta
12
15
14
16
Boston
15
12
14
17
Chicago
14
14
12
13
Las Vegas
16
17
13
12
It is proposed that in the centralized distribution strategy, that is, the one with a single warehouse, products will be distributed using UPS Ground Service, which guarantees that products will arrive at the warehouse in three days (0.5 week). Of course, in this case, transportation cost for shipping a unit product from a manufacturing facility to the warehouse increases. In fact, in this case, transportation costs increase by 20 percent. Thus, for instance, shipping one unit from the manufacturing facility to Las Vegas will cost $12 (instead of $10). Conduct quantitative analysis to make a recommendation regarding the UPS Ground Service.
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