Troy Engines, Ltd., manufactures a variety of engines for use in heavy equipment. The company has...

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Troy Engines, Ltd., manufactures a variety of engines for use inheavy equipment. The company has always produced all of thenecessary parts for its engines, including all of the carburetors.An outside supplier has offered to sell one type of carburetor toTroy Engines, Ltd., for a cost of $36 per unit. To evaluate thisoffer, Troy Engines, Ltd., has gathered the following informationrelating to its own cost of producing the carburetorinternally:

Per Unit15,000 Units
Per Year
Direct materials$12$180,000
Direct labor12180,000
Variable manufacturing overhead460,000
Fixed manufacturing overhead, traceable6*90,000
Fixed manufacturing overhead, allocated9135,000
Total cost$43$645,000

*One-third supervisory salaries; two-thirds depreciation ofspecial equipment (no resale value).

Required:

1. Assuming the company has no alternative use for thefacilities that are now being used to produce the carburetors, whatwould be the financial advantage (disadvantage) of buying 15,000carburetors from the outside supplier?

2. Should the outside supplier’s offer be accepted?

3. Suppose that if the carburetors were purchased, Troy Engines,Ltd., could use the freed capacity to launch a new product. Thesegment margin of the new product would be $150,000 per year. Giventhis new assumption, what would be the financial advantage(disadvantage) of buying 15,000 carburetors from the outsidesupplier?

4. Given the new assumption in requirement 3, should the outsidesupplier’s offer be accepted?

Answer & Explanation Solved by verified expert
4.0 Ratings (718 Votes)

1) Differential analysis

Make Buy
Direct material 180000
Direct labor 180000
Variable manufacturing overhead 60000
Fixed manufacturing overhead (90000/3) 30000
Purchases cost (15000*36) 540000
Total relevant cost 450000 540000

Financial (Disadvantage) = 435000-540000 = 90,000

2) No, Order should not be accepted

3) Differential analysis

Make Buy
Direct material 180000
Direct labor 180000
Variable manufacturing overhead 60000
Fixed manufacturing overhead (90000/3) 30000
Opportunity Cost 150000
Purchases cost (15000*36) 540000
Total relevant cost 600000 540000

Financial advantage = 600000-540000 = 60000

4) Yes , Order should be accepted

***Supervisor salary is avoidable fixed cost. It will be saved if carburator is purchased from outside but depreciation will still be the same , so 2/3rd of fixed cost still occurs when Carburator is purchased. Which means Depreciation is Irrelevant cost and hence excluded from relevant cost calculation


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