The J&B Lawnmower Company produces small motors (e.g. 3hp,) for use in lawnmowers and garden equipment....

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General Management

The J&B Lawnmower Company produces small motors (e.g. 3hp,)for use in lawnmowers and garden equipment. The company instituteda quality management program in 2010 and has recorded the followingquality cost data and accounting measures for five years.

YearYearYearYearYear
20102011201220132014
Quality Costs ($)
Prevention$27,00041,50074,600112,300120,000
Appraisal155,000122,500113,400107,00095,000
Failure Costs ($)
External Failure386,400469,200347,800219,100150,000
Internal Failure242,000196,000103,500106,000100,000
Accounting Measures ($)
Sales4,360,0004,450,0005,050,0005,190,0004,750,000
Manufacturing Costs1,760,0001,810,0001,888,0001,890,0002,000,000

The company wants to assess its quality assurance program anddevelop quality index numbers using sales and manufacturing costbases for the five-year period.

The formula for quality index would be the following

Quality Index=((Total Quality Costs) / Base ) *100

For example, if the total quality costs come to $2,000,000 in2009 and the sales for that year were $10,000,000, the equationwould be (2,000,000/10,000,000) * 100 and that would equal thequality index of quality cost per sale to be 20.00.

For this assignment,

use Excel to calculate the Quality Sales Index by year and theQuality Manufacturing Cost Index by year

use Excel to calculate the ratios of prevention and appraisalcosts to total failure costs.

As you evaluate the Quality Index numbers as well as the ratiosof prevention and appraisal to failure costs, does the companyappear to be taking the right measures with their qualitymanagement system? If so, what makes you think that? If not, whydon't you think so? Make sure you use the data in this problemalong with what you learned in Chapter 4 about the costs ofquality

Answer & Explanation Solved by verified expert
4.3 Ratings (966 Votes)
FormulaB12 SUMB3B7B14 B12B9100B15 B12B10100B17 B3SUMB6B7B18 B4SUMB6B7We see that    See Answer
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