Suppose you have been given responsibility for developing the six-month aggregate production plan at Soda Galore,...

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General Management

Suppose you have been given responsibility for developing thesix-month aggregate production plan at Soda Galore, a manufacturerof soft drinks. Your company makes three types of soft drinks:regular, diet, and super-caffeinated. Fortunately, all three typesare made using the same production process, and the costs relatedto switching between the three types are so minimal that they canbe ignored. Thus, you can treat your problem as an aggregateplanning exercise where the planning unit is cases of soft drinks,regardless of what types of drinks they are.

January16,000
February24,000
March32,000
April32,000
May60,000
June88,000
Total Demand252,000
Average Monthly Demand42,000
Current Workforce10 workers
Average Monthly Output per Worker2000 cases per month
Inventory Holding cost$0.30 per case per month
Regular wage rate$36 per hour
Regular production hours/ month/ worker$100
Overtime wage rate$54 per worker
Hiring cost$1000 per worker
Firing cost$1500 per worker
Subcontracting cost$2.90 per case
Beginning inventory7,000 (all safety stock)

A)Total cost is workforce size adjusted

Total cost if overtime production used

Total cost if subtracting used

B)After much internal discussion, the company decides tomaintain a permanent workforce of 10 production workers. Given thesame planning information and this new requirement, develop asix-month production plan based on hybrid production. Determine thecost of the hybrid production plan. Use the overtime cost.

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ATotal cost is workforce size adjustedMonthDemandBeg InvReg ProdOTSubcontractEnd Inv workers hired firedJanuary16000700016000007000802February240007000240000070001240March320007000320000070001640April320007000320000070001600May6000070006000000700030140June8800070008800000700044140Total252000420002520000042000126362Average Monthly Demand42000CostsCurrent Workforce10workersRegular Production453600Average Monthly Output per Worker2000cases per monthInventory Holding cost12600Inventory Holding cost030per case per monthHiring cost36000Regular wage rate36per hourFiring cost3000Regular production hours month worker100hoursTotal Cost505200Overtime wage rate54per workerHiring cost1000per workerFiring    See Answer
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