Shaker Stairs Co. designs and builds factory-made premium wooden stairways for homes. The manufactured stairway...
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Accounting
Shaker Stairs Co. designs and builds factory-made premium wooden stairways for homes. The manufactured stairway components (spindles, risers, hangers, hand rails) permit installation of stairways of varying lengths and widths. All are of white oak wood. Budgeted manufacturing overhead costs for the year 2017 are as follows.
Overhead Cost Pools
Amount
Purchasing
$73,800
Handling materials
82,080
Production (cutting, milling, finishing)
218,000
Setting up machines
97,500
Inspecting
120,000
Inventory control (raw materials and finished goods)
134,400
Utilities
270,000
Total budgeted overhead costs
$995,780
For the last 4 years, Shaker Stairs Co. has been charging overhead to products on the basis of machine hours. For the year 2017, 100,000 machine hours are budgeted. Jeremy Nolan, owner-manager of Shaker Stairs Co., recently directed his accountant, Bill Seagren, to implement the activity-based costing system that he has repeatedly proposed. At Jeremy Nolans request, Bill and the production foreman identify the following cost drivers and their usage for the previously budgeted overhead cost pools.
Activity Cost Pools
Cost Drivers
Expected Use of Cost Drivers
Purchasing
Number of orders
600
Handling materials
Number of moves
8,000
Production (cutting, milling, finishing)
Direct labor hours
100,000
Setting up machines
Number of setups
1,250
Inspecting
Number of inspections
6,000
Inventory control (raw materials and finished goods)
Number of components
168,000
Utilities
Square feet occupied
90,000
Steve Hannon, sales manager, has received an order for 250 stairways from Community Builders, Inc., a large housing development contractor. At Steves request, Bill prepares cost estimates for producing components for 250 stairways so Steve can submit a contract price per stairway to Community Builders. He accumulates the following data for the production of 250 stairways.
Direct materials
$104,200
Direct labor
$112,700
Machine hours
14,900
Direct labor hours
5,700
Number of purchase orders
60
Number of material moves
800
Number of machine setups
100
Number of inspections
450
Number of components
16,000
Number of square feet occupied
8,000
Compute the predetermined overhead rate using traditional costing with machine hours as the basis. (Round answer to 2 decimal places, e.g. 12.25.)
Predetermined overhead rate $_____ per machine hour
What is the manufacturing cost per stairway under traditional costing? (Round answer to 2 decimal places, e.g. 12.25.)
Cost per stairway
$
Calculate activity-based overhead rate for each activity. (Round answers to 2 decimal places, e.g. 12.25.)
Activity
Overhead Rate
Purchasing
$
per order
Handling materials
$
per move
Production
$
per D/L hour
Setting up machines
$
per setup
Inspecting
$
per inspection
Inventory control
$
per component
Utilities
$
per sq. ft.
Calculate total overhead assigned under ABC.
Total overhead assigned
$
What is the manufacturing cost per stairway under the proposed activity-based costing? (Round answer to 2 decimal places, e.g. 12.25.)
Total cost per stairway
$
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