Mr. Alex is the head of operations at TractParts Pvt. Ltd., a well known Indian manufacturer...

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General Management

Mr. Alex is the head of operations at TractParts Pvt. Ltd., awell known Indian manufacturer of pumps, engines, electric motorsand transformers. The company is one of India’s earliest industrialgroups established in the 1980 which has grown to be a big playerin the Indian manufacturing industry. TractParts under thesupervision of Mr. Alex has been supplying modern tractor enginesto the leading tractor manufacturing firms like Sonalika and JohnDear. The bulk of demand for tractors comes during the months fromOctober to March. As a result of this seasonality in demand, thedemand for the tractor engines also keeps fluctuating throughoutthe year as shown in Exhibit 1. Exhibit 1 shows the orders placedwith TractParts by the firms Sonalika and John Dear in advancebased on their own forecasting models.

Exhibit 1:

MonthSonalikaJohn DearTotal
April500400900
May300200500
June100150250
July125100225
August200150350
September300350650
October150014502950
November300032006200
December320035006700
January380035007300
February220021504350
March220024004600

To meet the demands, the company can follow chase strategy orlevel strategy In the chase strategy, the monthly production takesplace as per the total demand in that month and to follow thisstrategy, the company can hire new employees during higher demandand fire the employees during lower demand. This strategy basicallysaves on the inventory carrying cost and hence the total cost. Inthe level strategy, the company produces the average demand in amonth and the excess units are stored as inventory and all stockouts are backlogged and supplied from the following month’sproduction. This strategy particularly saves on the employee hiringand firing cost. Moreover, the backorder quantity is also directlyproportion to the demand placed by the tractor manufacturing firmsin order to give equal treatments to them.

At the beginning of the period, there are 100 workers in theTractParts manufacturing facility and a total of 200 working hours(8 hours/day * 25 days/month) are available per worker per month.Due to the strict government policies, the company canny allowovertime.

Mr. Alex is concerned about the fluctuating demand andunderstands that these companies can change their demand patternbased on the promotion and discount offered to them. In order toenhance the total profit, Mr. Alex wanted to optimize costs whilemeeting the demand pattern. He had therefore asked to one of hisassociates to find out the associated costs and the cost structure.The associate presented cost structure for the engine manufacturingline as is shown in Exhibit 2.

Exhibit 2:

ComponentCostUnit
Material Cost140$/unit
Inventory Cost15$/unit/month
Stock-Out Cost20$/unit/month
Hiring Cost450$/worker
Firing Cost750$/worker
Labor Hours Required4per unit
Regular Labor Rate4$/hour
Beginning Inventory750units
Desired Closing Inventory400units
Selling Price280$/unit

Mr. Alex had asked the associate to find out the possibility ofdiscount that could be offered to the tractor manufacturers. MrAlex was informed that at max 10% discount could be given to themand as per company policy, discount would be offered for only onemonth. The associate also pointed out that whenever such kinds ofdiscounts are offered, the tractor manufacturers have a tendency toorder more in that month. However, the order size for followingmonths is significantly reduced compared to the previous month.

After going through some previous data, Mr. Alex has made someobservations. For Sonalika, 10% decrease in price for a particularmonth results in 45 % increase in the demand for the same monthfollowed by 15% decrease in demand for the next two months. And inthe case of John Dear, 10% decrease in price for a particular monthresults in 80% increase in the demand for the same month followedby 25% decrease in demand for the next two months. However, Mr.Alex also observed that if the TractPart offers a discount in thelast 2 months of the financial year, there is no change in thedemand pattern since there is a very fixed demand of tractors inthe end of season.

Mr. Alex faced a unique problem as the TractParts had provenitself over the years and was considered a symbol of quality,reliability and accountability. Being a part of this value system,Mr. Alex knew that any unfair treatment with the tractormanufacturers would not be tolerated. Mr. Alex has a meeting withthe company’s Sr. VP the next morning. He is concerned about theproduction policy to be adapted and discount to be given offered toincrease the total profit. Please help Mr. Alex to take thedecision focusing on the following questions.

Questions:

1. Estimate the profit made by TractParts when it follows thelevel strategy and no discount is offered to the tractormanufacturing firms.

2. Estimate the profit made by TractParts when it follows thechase strategy and no discount is offered to the tractormanufacturing firms

3. Estimate the profit made by TractParts when it follows thelevel strategy and a 10% discount is offered to the tractormanufacturing firms in October.

4. Find out the month having the peak demand in which 10%discount can be offered to the tractor manufacturing firms, whenTractParts follows the level strategy. (Hint: Estimate the profitmade by TractParts when it follows the level strategy and a 10%discount has been offered to the tractor manufacturing firms invarious months.)

5. Estimate the profit made by TractParts when it follows thechase strategy and a 10% discount is offered to the tractormanufacturing firms in October.

6. Find out the month having the peak demand in which 10%discount can be offered to the tractor manufacturing firms, whenTractParts follows the chase strategy. (Hint: Estimate the profitmade by TractParts when it follows the chase strategy and a 10%discount has been offered to the tractor manufacturing firms invarious months.)

I REALLY NEED HELP WITH 4 AND 6. PLEASE INCLUDE EXCEL SHEET.THANK YOU IN ADVANCE.

Answer & Explanation Solved by verified expert
4.5 Ratings (584 Votes)

Chase Strategy
Month Demand Units requied Labour hour required Hiring cost Firing cost Total recrutiment cost Material cost Regular Labor cost Total cost Total Revenue
April 900 150 600 0 72750 72750 21000 2400 96150 252000
May 500 500 2000 3150 0 3150 70000 8000 81150 140000
June 250 250 1000 0 3750 3750 35000 4000 42750 70000
July 225 225 900 0 375 375 31500 3600 35475 63000
August 350 350 1400 1125 0 1125 49000 5600 55725 98000
September 650 650 2600 2700 0 2700 91000 10400 104100 182000
October 2950 2950 11800 20700 0 20700 413000 47200 480900 826000
November 6200 6200 24800 29250 0 29250 868000 99200 996450 1736000
December 6700 6700 26800 4500 0 4500 938000 107200 1049700 1876000
January 7300 7300 29200 5400 0 5400 1022000 116800 1144200 2044000
February 4350 4350 17400 0 44250 44250 609000 69600 722850 1218000
March 4600 5000 20000 5850 0 5850 700000 80000 785850 1288000
5595300 9793000
Available hours 20000 Profit 4197700
Profit after discount 3777930

Formula

Chase Strategy
Month Demand Units requied Labour hour required Hiring cost Firing cost Total recrutiment cost Material cost Regular Labor cost Total cost Total Revenue
April 900 =900-750 =C3*4 =IF(D3>B17,(D3-B17)/200*450,0) =IF(D3 =E3+F3 =C3*140 =D3*4 =SUM(G3:I3) =B3*280
May 500 500 =C4*4 =IF(D4>D3,(D4-D3)/200*450,0) =IF(D4 =E4+F4 =C4*140 =D4*4 =SUM(G4:I4) =B4*280
June 250 250 =C5*4 =IF(D5>D4,(D5-D4)/200*450,0) =IF(D5 =E5+F5 =C5*140 =D5*4 =SUM(G5:I5) =B5*280
July 225 225 =C6*4 =IF(D6>D5,(D6-D5)/200*450,0) =IF(D6 =E6+F6 =C6*140 =D6*4 =SUM(G6:I6) =B6*280
August 350 350 =C7*4 =IF(D7>D6,(D7-D6)/200*450,0) =IF(D7 =E7+F7 =C7*140 =D7*4 =SUM(G7:I7) =B7*280
September 650 650 =C8*4 =IF(D8>D7,(D8-D7)/200*450,0) =IF(D8 =E8+F8 =C8*140 =D8*4 =SUM(G8:I8) =B8*280
October 2950 2950 =C9*4 =IF(D9>D8,(D9-D8)/200*450,0) =IF(D9 =E9+F9 =C9*140 =D9*4 =SUM(G9:I9) =B9*280
November 6200 6200 =C10*4 =IF(D10>D9,(D10-D9)/200*450,0) =IF(D10 =E10+F10 =C10*140 =D10*4 =SUM(G10:I10) =B10*280
December 6700 6700 =C11*4 =IF(D11>D10,(D11-D10)/200*450,0) =IF(D11 =E11+F11 =C11*140 =D11*4 =SUM(G11:I11) =B11*280
January 7300 7300 =C12*4 =IF(D12>D11,(D12-D11)/200*450,0) =IF(D12 =E12+F12 =C12*140 =D12*4 =SUM(G12:I12) =B12*280
February 4350 4350 =C13*4 =IF(D13>D12,(D13-D12)/200*450,0) =IF(D13 =E13+F13 =C13*140 =D13*4 =SUM(G13:I13) =B13*280
March 4600 =4600+400 =C14*4 =IF(D14>D13,(D14-D13)/200*450,0) =IF(D14 =E14+F14 =C14*140 =D14*4 =SUM(G14:I14) =B14*280
=SUM(J3:J14) =SUM(K3:K14)
Available hours =200*100 Profit =K15-J15
Profit after discount =0.9*I17
Level strategy
Month Demand Cumulative demand Production level Cumulative production Inventory Inventory Holding cost Material cost Labor cost Total cost Total revenue
April 900 900 2886 2886 2736 41040 404040 46176 491256 252000
May 500 1400 2886 5772 5122 76830 404040 46176 527046 140000
June 250 1650 2886 8658 7758 116370 404040 46176 566586 70000
July 225 1875 2886 11544 10419 156285 404040 46176 606501 63000
August 350 2225 2886 14430 12955 194325 404040 46176 644541 98000
September 650 2875 2886 17316 15191 227865 404040 46176 678081 182000
October 2950 5825 2886 20202 15127 226905 404040 46176 677121 826000
November 6200 12025 2886 23088 11813 177195 404040 46176 627411 1736000
December 6700 18725 2886 25974 7999 119985 404040 46176 570201 1876000
January 7300 26025 2886 28860 3585 53775 404040 46176 503991 2044000
February 4350 30375 2886 31746 2121 31815 404040 46176 482031 1218000
March 4600 34975 2886 34632 407 6105 404040 46176 456321 1288000
6831087 9793000
Beginning inventory 750 Profit Profit after Discount(10%)
Ending inventory 400 2961913 2665722
Total Demand 34975
Production Level 2885

Formula

Level strategy
Month Demand Cumulative demand Production level Cumulative production Inventory Inventory Holding cost Material cost Labor cost Total cost Total revenue
April 900 =B4 2886 =D4 =E4-C4+750 =F4*15 =D4*140 =D4*4*4 =SUM(G4:I4) =B4*280
May 500 =B5+C4 2886 =D5+E4 =D5+F4-B5 =F5*15 =D5*140 =D5*4*4 =SUM(G5:I5) =B5*280
June 250 =B6+C5 2886 =D6+E5 =D6+F5-B6 =F6*15 =D6*140 =D6*4*4 =SUM(G6:I6) =B6*280
July 225 =B7+C6 2886 =D7+E6 =D7+F6-B7 =F7*15 =D7*140 =D7*4*4 =SUM(G7:I7) =B7*280
August 350 =B8+C7 2886 =D8+E7 =D8+F7-B8 =F8*15 =D8*140 =D8*4*4 =SUM(G8:I8) =B8*280
September 650 =B9+C8 2886 =D9+E8 =D9+F8-B9 =F9*15 =D9*140 =D9*4*4 =SUM(G9:I9) =B9*280
October 2950 =B10+C9 2886 =D10+E9 =D10+F9-B10 =F10*15 =D10*140 =D10*4*4 =SUM(G10:I10) =B10*280
November 6200 =B11+C10 2886 =D11+E10 =D11+F10-B11 =F11*15 =D11*140 =D11*4*4 =SUM(G11:I11) =B11*280
December 6700 =B12+C11 2886 =D12+E11 =D12+F11-B12 =F12*15 =D12*140 =D12*4*4 =SUM(G12:I12) =B12*280
January 7300 =B13+C12 2886 =D13+E12 =D13+F12-B13 =F13*15 =D13*140 =D13*4*4 =SUM(G13:I13) =B13*280
February 4350 =B14+C13 2886 =D14+E13 =D14+F13-B14 =F14*15 =D14*140 =D14*4*4 =SUM(G14:I14) =B14*280
March 4600 =B15+C14 2886 =D15+E14 =D15+F14-B15 =F15*15 =D15*140 =D15*4*4 =SUM(G15:I15) =B15*280
=SUM(J4:J15) =SUM(K4:K15)
Beginning inventory 750 Profit Profit after Discount(10%)
Ending inventory 400 =K16-J16 =0.9*H20
Total Demand =SUM(B4:B15)
Production Level =(E21+E20-E19)/12

Please comment if having any doubt


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