Cost Assignment and JIT Bunker Company produces two types of glucose monitors (basic and advanced). Both pass...

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Accounting

Cost Assignment and JIT

Bunker Company produces two types of glucose monitors (basic andadvanced). Both pass through two producing departments: Fabricationand Assembly. Bunker also has an Inspection Department that isresponsible for testing monitors to ensure that they perform withinprespecified tolerance ranges (a sampling procedure is used).Budgeted data for the three departments are as follows:

InspectionFabricationAssembly
Overhead$640,000$960,000   $272,000  
Number of tests40,000   120,000  
Direct labor hours96,000   48,000  

In the Fabrication Department, the basic model requires 1hour(s) of direct labor and the advanced model requires 2 hour(s).In the Assembly Department, the basic model requires 1.2 hour(s) ofdirect labor and the advanced model requires 2.25 hours. There are60,000 basic units produced and 32,000 advanced units.

Immediately after preparing the budgeted data, a consultantsuggests that two manufacturing cells be created: one for themanufacture of the basic model and the other for the manufacture ofthe advanced model. Raw materials would be delivered to each cell,and goods would be shipped immediately to customers uponcompletion. Workers within each cell would also be trained toperform monitor testing. The total direct overhead costs estimatedfor each cell would be $304,000 for the basic cell and $960,000 forthe advanced cell.

Required:

1. Allocate the inspection costs to eachdepartment.

Fabrication$
Assembly$

Compute the overhead cost per unit for each monitor. Overheadrates use direct labor hours. Round your intermediate calculationsand final answers to the nearest cent.

Basic$ per unit
Advanced$ per unit

2. Compute the overhead cost per unit ifmanufacturing cells are created. If required, round yourintermediate calculations and final answers to the nearestcent.

Basic$ per unit
Advanced$ per unit

Which unit overhead cost do you think is more accurate—the onecomputed with a departmental structure, or the one computed using acell structure?

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Part 1
No of Test Ratio Overhead Allocation Direct Overheads Total Overheads Direct Labor Hours Overhead Cost per Hour
Ratio*Overhead Allocation+Direct Overheads/DLH
Fabrication                           40,000 25% $          640,000 $                     160,000 $                        960,000 $                   1,120,000                                  96,000 $                                          11.67
Assembly                        120,000 75% $          640,000 $                     480,000 $                        272,000 $                      752,000                                  48,000 $                                          15.67
Total                        160,000
Unit Cost:
Fabrication Assembly Total
Overhead Cost DLH per unit Ovh per unit Overhead Cost DLH per unit Ovh per unit
Basic $                         11.67                            1 $               11.67 $                          15.67                                   1.20 $                           18.80 $                                30.47
Advanced $                         11.67                            2 $               23.33 $                          15.67                                   2.25 $                           35.25 $                                58.58
Part 2
Basic $304,000/60,000 $                 5.07
Advanced $960,000/32,000 $               30.00
Part 3
Cell Structure

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