Below is data captured from last week’s production numbers on machining center AG-03: Scheduled operation = 10...

70.2K

Verified Solution

Question

General Management

Below is data captured from last week’s production numbers onmachining center AG-03:
Scheduled operation = 10 hours per shift, 1 shift, 5 days perweek
Lunch = 30 minutes per day
Breaks = Two 15 minutes per day
Morning Huddle Meeting = 10 minutes per day
Planned 5S Activities = 5 minutes per day
Planned Maintenance = 25minutes per week
Standard cycle time = 0.5 minutes per unit
Below is the Operator Downtime Log Sheet for the Week onMachining Center AG-03
Day
Event
Time (min)
Monday
Setup
75
Material Shortage
20
Sensor Blocked
15
Tuesday
Maintenance Repair
120
Setup
90
Jam
10
Jam
15
Jam
10
Wednesday
Setup
60
Sensor Blocked
15
Thursday
Breakdown
240
Setup
70
Insert/ Wearable Tooling Replacement
15
Friday
Setup
115
Sensor Blocked
15
Below is the Operator Production Log Sheet for the Week onMachining Center AG-03
Day
Total Quantity Produced
Defects
Monday
738
45
Tuesday
495
28
Wednesday
791
18
Thursday
360
35
Friday
690
26
Total
3074
152
Calculate OEE for the week (5 days) using the data provided.Show all work.
What is your assessment of the current situation?
What specific steps would you take to improve OEE?

Answer & Explanation Solved by verified expert

4.3 Ratings (727 Votes)

Monday OEE DATA Shift Length Minutes 600 a Number of Shifts 1 b Short Breaks per Shift Minutes Each Minutes 15 Nb 2 Total 30 c Meal Break per Shift Minutes Each Minutes 45 Nb 1 Total 45 d Down Time Minutes 115 e Ideal Rate PiecesHour 120 PiecesMinute 2 f Total Pieces Produced per Shift 738 g Rejected Pieces per Shift 45 h OEE VARIABLES CALCULATION Planned Production Time Minutes 525 i acdb Operating Time Minutes 410 j ieb Good Pieces per Shift 693 k gh OEE FACTORS CALCULATION Availability 781 900 l ji Performance 900 950 m gfj Quality 939 999 n kg Overall OEE 660 854 o lmn Tuesday OEE DATA Shift Length Minutes 600 a Number of Shifts 1 b Short Breaks per Shift Minutes Each Minutes 15 Nb 2 Total 30 c Meal Break per Shift See Answer

Get Answers to Unlimited Questions

Join us to gain access to millions of questions and expert answers. Enjoy exclusive benefits tailored just for you!

Membership Benefits:

Unlimited Question Access with detailed Answers
Zin AI - 3 Million Words
10 Dall-E 3 Images
20 Plot Generations
Conversation with Dialogue Memory
No Ads, Ever!
Access to Our Best AI Platform: Flex AI - Your personal assistant for all your inquiries!

Become a Member

Day	Event	Time (min)
Monday	Setup	75
	Material Shortage	20
	Sensor Blocked	15
Tuesday	Maintenance Repair	120
	Setup	90
	Jam	10
	Jam	15
	Jam	10
Wednesday	Setup	60
	Sensor Blocked	15
Thursday	Breakdown	240
	Setup	70
	Insert/ Wearable Tooling Replacement	15
Friday	Setup	115
	Sensor Blocked	15

Day	Total Quantity Produced	Defects
Monday	738	45
Tuesday	495	28
Wednesday	791	18
Thursday	360	35
Friday	690	26
Total	3074	152