A ?Juarez, Mexico, manufacturer of roofing supplies hasdeveloped monthly forecasts for a family of products. Data for the?6-month period January to June are presented in the table below.There are 8 hours of production per day.
?a) The firm would like to begin development of an aggregateplan. For this? plan, plan? 5, the firm wishes to maintain aconstant workforce of 6?, using subcontracting to meet remainingdemand. Evaluate this plan.
To determine whether this plan is? desirable, first calculatedemand per day for each month ?(enter your responses rounded to thenearest whole? number).
Table 1 | Month | Production Days | Demand Forecast | Avg Dem Per Prod. Day | 1 | January | 22 | 950 | _______ | 2 | February | 18 | 750 | ________ | 3 | March | 21 | 750 | _______ | 4 | April | 21 | 1,000 | _______ | 5 | May | 22 | 1,300 | _______ | 6 | June | 20 | 1,050 | _______ |
| Other data | Inventory carrying cost | ?$8 per unit per month | Subcontracting cost per unit | ?$12 per unit | Average pay rate | ?$5 per hour?($40 per? day) | Overtime pay Rate | ?$7 per hour? (above 8 hrs per? day) | ?Labor-hours per unit | 1.6 hrs per unit | Cost of increasing daily production rate? (hiring &?training) | ?$300 per unit | Cost of decreasing daily production rate? (layoffs) | ?$600 per unit |
|
The production rate per day = _____ units. ?(Enter your responseas a whole? number.)
Fill in the table below. ?(Enter your responses as whole?numbers.)
???????????????????????????????????????????????????????????????????????????????????????????
| Month | Demand | Regular Production | Subcontract ?(Units) |
1 | January | 950 | _______ | ______ |
2 | February | 750 | ________ | ______ |
3 | March | 750 | ________ | ______ |
4 | April | 1,000 | _______ | _______ |
5 | May | 1,300 | ______ | _______ |
6 | June | 1,050 | ______ | _______ |
The total regular production cost=? $ ______ ?(Enter yourresponse as a whole? number.)
The total subcontracting cost =? $ ______ (Enter your responseas a whole? number.)
Total cost with plan 5? = ?$ ______ (Enter your response as awhole? number.)
?b) Juarez has yet a sixth plan. A constant workforce of 7 is?selected, with the remainder of demand filled by subcontracting.Evaluate this plan.The production rate per day = ______ units.?(Enter your response as a whole? number.)
Fill in the table below. ?(Enter your responses as whole?numbers.)
| Month | Demand | Regular Production | Subcontract? (Units) |
1 | January | 950 | _________ | ________ |
2 | February | 750 | _________ | ________ |
3 | March | 750 | _________ | ________ |
4 | April | 1,000 | _________ | __________ |
5 | May | 1,300 | __________ | _________ |
6 | June | 1,050 | __________ | _________ |
The total regular production cost =? $ ______ ?(Enter yourresponse as a whole? number.)
The total subcontracting cost =? $ _______ (Enter your responseas a whole? number.)
Total cost with plan 6 =? $ _______ ?(Enter your response as awhole? number.)