5. Identify any THREE hazards associated with the welding process. 6. What is difference between consumable and...

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Mechanical Engineering

5. Identify any THREE hazards associated with the weldingprocess.
6. What is difference between consumable and non-consumableelectrodes? Identify one welding process that employs a consumableelectrode and one that employs a non-consumable electrode?
7. Identify any THREE functions of electrode coatings used in SMAWprocess?
8. What information the electrode designation such as AWS E6018provides?
9. What are advantages of GMAW compared to the SMAW process?
10. Identify any three metal transfer modes in relation to the GMAWprocess?.
11. Why shielding gases are used in the welding process?
12. List equipment and consumables used for the GMAW process, GTAWand SMAW processes.
13. Which of the arc processes cannot be employed for overheadwelding position?
14. How the GTAW process is different from the GMAW process, andhow it is similar to the GMAW process?
15. While using DC; which polarities can be employed for the GTAWprocess?
16. Which polarity results in high deposition rate? DEN orDCEP
17. Which polarity is better for deeper welds: DCEN or DCEP?
18. Compare heat affected zone for the laser beam welding processand the oxyfuel welding process, and comment on thedifference.
19. Explain the mechanism of resistance spot welding, and stepsinvolved in the process.
20. Which welding process would you recommend to fabricate the foodcans: resistance seam welding or laser beam welding, and why?

Answer & Explanation Solved by verified expert
4.4 Ratings (634 Votes)
5Hazards associated with the welding process Electric shock Ultraviolet radiation Toxic fumes and gases 6 Consumable electrodeIf the electrode is used for closing the electric circuit hence melting and also for supplying additional molten metalIt should be of the same material as that of the filler rodMIG metal inert gas welding uses consumable electrode Non consumable electrodeIf the electrode is used only for closing the electric circuit hence meltingTIGtungsten inert gas welding uses Non consumable electrode 7Shielded metal arc welding or SMAW uses consumable electrode functions of electrode Arc stability A primary source of alloying and additional filler metal shielding from contamination 8AWS E6018 AWS american welding society E elctrode 60First two digits designates the minimum tensile strength in Ksi 1Second last digit designates position for which the electrode can be used 1 Flat Vertical Overhead and horizontal All Position 2 HorizontalFillet Flat 3 Flat Horizontal Overhead and Verticaldownwards 18Last two digits together shows two things Polarity in which electrode can be used and Flux composition 18AC OR DCEP Lowhydrogen potassium iron powder 9Advantages of GMAW compared to the SMAW GMAWGas metal arc welding In SMAW welders    See Answer
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